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Musk's lofty goal for US$25,000 model falls short of giant leap

Tesla's cheaper car will come from cutting the cost of batteries in half, based on a series of innovations.

TESLA Inc laid out a road map to build a US$25,000 car by 2023 and eventually 20 million cars a year, part of a highly anticipated presentation that was short on the sizzle from Elon Musk that investors have come to expect.

The cheaper car will come from cutting the cost of batteries in half, the CEO said at an event on Tuesday, based on a series of innovations that include using dry electrode technology and making the battery a structural element of the car. Those incremental and longer-term innovations belied expectations for a blockbuster leap forward, which Mr Musk himself played up in the weeks ahead of his company's first-ever "Battery Day" event, then walked back on Monday.

Gene Munster, managing director of Loup Ventures, said: "I think traditional auto is in an even tighter spot, but Tesla investors want this tomorrow." Vertical-integration improvements - from making its own battery cells on a pilot line at its factory in Fremont, California, to owning rights to a lithium clay deposit in Nevada - are designed to allow Tesla to cut costs and offer a cheap car as soon as 2023.

Mr Musk said at the event showcasing Tesla's battery technology: "In about three years from now, we are confident we can make a compelling US$25,000 electric vehicle that is also fully autonomous." Mr Musk, 49, is teasing prospects for a cheaper mystery model without ever having really delivered on the US$35,000 price point he had long promised for the Model 3. Three years after Tesla started taking orders for the car in early 2016, he announced plans to close most of Tesla's stores as a cost-saving measure, allowing him to offer the car at that cost. He backtracked 10 days later, and the cheapest Model 3 available now is US$37,990.

Making a truly mass-market electric car and boosting Tesla's current annual production to 20 million cars will require vastly more batteries than are currently being produced from a handful of suppliers around the world. So Mr Musk plans to expand global capacity by manufacturing battery cells in-house to supplement what it can buy. "Today's batteries can't scale fast enough," said Mr Musk, who is driven in part by the need to find sustainable energy sources. He said the petrol-powered internal-combustion engine will one day be obsolete.

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Mr Musk described an "incredible series of innovations with varying levels of difficulty", said Venkat Viswanathan, a battery expert at Carnegie Mellon University. While battery-manufacturing advances are feasible and deliverable in the three-year time frame, Mr Viswanathan thinks that chemistry developments will take a longer.

If the planned innovations pay off, vehicle range could increase 54 per cent, cost could decrease 56 per cent and investment in gigafactories could decline 69 per cent, said Andrew Baglino, Tesla's senior vice-president for powertrain and energy engineering.

BloombergNEF estimates Tesla's pack prices were US$128/kWh in 2019. A 56 per cent cost reduction would bring prices down to US$56/kWh. In addition to the pilot line for battery-cell production in Fremont, Mr Musk said it also will make cells at the factory that is under construction in Berlin.

Most global carmakers have shied away from making their own battery cells, citing the high investment costs and their lack of expertise in an industry dominated mostly by Asian electronics manufactures such as Panasonic Corp and LG Chem Ltd.

Mr Musk said in a tweet on Monday that Tesla will need to start producing its own battery cells to support its products, even as it ramps up purchases from outside suppliers. He wrote that the company expects significant shortages of cells in 2022 and beyond unless it ramps up its own output.

"I'm really surprised that they're taking that leap themselves," said Tony Posawatz, a consultant who led development of General Motors Co's plug-in hybrid Chevrolet Volt and now sits on the board of Lucid Motors Inc, a Tesla rival. "I think this is going to be a bit harder than what they think, and I don't think we'll see a lot of volume out of that for quite some time." Tesla's most important and long-standing partner on batteries is Osaka-based Panasonic, but it also has smaller-scale agreements with Contemporary Amperex Technology Co, or CATL, in China's Fujian province and South Korea's LG Chem.

The highly technical Battery Day presentation included several nuggets of news that were overshadowed by the talk of cathodes and electrolytes. One example: The "Plaid" version of the Model S sedan - with a range of 520 miles - is now available to order, though the vehicle isn't expected to go on sales until late 2021.

Tuesday's three-hour event began with the annual shareholder meeting, held outside to allow for social distancing. Investors voted to re-elect Mr Musk and chairman Robyn Denholm to the board and voted against resolutions that would have required more transparency about human rights in the supply chain and the use of arbitration with employees. One shareholder resolution, which requires Tesla to adopt a simple majority vote, did pass.

Mr Musk told shareholders he expects to see deliveries grow on the order of 30 per cent to 40 per cent this year, reaffirming Tesla's forecast at a time when carmakers are struggling to recover from the Covid-19 pandemic. "While the rest of the industry has gone down, Tesla has gone up," he said.

Tesla has said it anticipates delivering 500,000 vehicles in 2020, up about 36 per cent from 2019. In July, the electric-car maker said achieving that goal would be "more difficult" due to a pandemic-related production shutdown early in the year. Global sales are projected to drop about 17 per cent this year to 75 million from 90 million last year, according to research firm LMC Automotive. BLOOMBERG

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